Tough Dog 40mm Suspension Lift Kit – Toyota Hilux GR Sport (2024+) | Advanced 4x4

Tough Dog Toyota Hilux GR Sport (2024+) Complete 40mm Suspension Lift Kit

The Tough Dog Toyota Hilux GR Sport (2024+) 40mm Suspension Kit is purpose-engineered for the widebody performance demands of the latest GRS models. While the factory GRS suspension is firmer than a standard Hilux, the Tough Dog upgrade takes it further — delivering superior heat dissipation for heavy-duty touring, correcting the “raked” factory stance, and adding essential ground clearance for serious off-road use.

Equipped with 41mm Bore Foam Cell Shocks (or optional 9-way adjustable units), this kit is specifically designed to handle the increased track width and high-speed demands of the GR Sport platform. Whether you’re running a bullbar, winch, or rooftop tent, this kit is built to carry the load without compromise.

---

🔧 Kit Components & Technical Specs

• Lift Height: Approximately 40mm (engineered to retain stability on the widebody GRS platform)
• Front Shocks: 2x 41mm Bore Foam Cell Struts
• Rear Shocks: 2x 41mm Bore Foam Cell Shock Absorbers
• Front Springs: Heavy-duty Coil Springs — available in multiple load ratings (ideal for bullbars & winches)
• Rear Springs: Leaf Spring Packs — Comfort, Medium, or Constant Load options
• Shackle Bush Kit
• Heavy-duty U-Bolts
• Sway Bar Relocation Kit (if required for specific setup)
• Approx. Shipping Weight: 85kg – 110kg (dependent on leaf spring selection)
• SKU: TD-HILUX-GRS24-KIT (specific SKUs vary by spring rate)

---

🚗 Why Upgrade the GR Sport Suspension?

The Hilux GR Sport arrives from the factory with a sportier tune than the standard Hilux — but it’s still not optimised for the demands of serious overlanding, heavy accessory loads, or sustained high-speed corrugated driving. The Tough Dog kit addresses this with:

• ✅ Foam Cell shock technology — prevents oil cavitation and shock fade on long off-road drives
• ✅ Corrected factory rake — levels the stance for improved load distribution and aesthetics
• ✅ Increased ground clearance — 40mm lift for rock, sand, and trail capability
• ✅ Load-rated spring options — choose the right rating for your accessories and touring setup
• ✅ Optional 9-way adjustable shocks — tune your ride from comfort to performance on the fly
• ✅ Widebody-compatible geometry — engineered for the GRS’s increased track width

---

🛡️ Warranty & Fitment Requirements

This kit includes a 4-Year / Unlimited Kilometre Recreational Warranty — activated only upon professional installation.

• Recommended Fitment: Advanced 4x4 Branch in Strand, or any authorised Tough Dog fitment centre
• Warranty Condition: Must be fitted by an RMI-accredited workshop or approved Tough Dog facility. A completed fitment form must be retained as proof
• Price Excludes: Fitment and wheel alignment. Contact us to schedule your installation

---

⭐ Why Choose Tough Dog?

Tough Dog is a recognised Second Stage Manufacturer (SSM), with their components federally certified to handle increased Gross Vehicle Mass (GVM) without compromising roadworthiness or legal compliance. Their 9-way adjustable shock range is particularly popular on the Hilux platform, giving drivers the ability to fine-tune ride quality for any terrain or load condition.

At Advanced 4x4, we stock and support the full Tough Dog range because we believe in fitting only proven, premium components. Our team can advise on the correct spring load rating, shock specification, and fitment booking for your specific GRS build.

⏳ Lead Time: Please allow 14 business days for production/sourcing if stock is not immediately available.